5 Popular Belt Sanders for Home DIY and Woodworking

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Belt sanders remove large amounts of material without much resistance. Typical applications include sanding decking, floorboards, desktops, doors, pallets etc. If you want to smooth a rough pallet or remove a layer of coloured paint from a wooden door, a belt sander will do that with ease.

In a hurry? Check out the table below to quickly review the main features of three popular belt sanders.

At a Glance: 3 of the Best Belt Sanders Comparison Table

Bosch Home and Garden Belt Sander PBS 75 A (710 W, in carton...
Jellas 750W Belt Sander 75×533mm with 10Pcs Sanding Belts...
Makita 9403/2 240V 100mm Belt Sander
Brand
Bosch
Jellas
Makita
Power source
Corded electric
Corded electric
Corded electric
Power cord length
Unknown
10 feet / 3 metres
Unknown
Watts
710
750
1200
Weight
3.4 kg
4.39 kg
5.6 kg
Sanding belts included
1
Yes
1
Screw clamps included
No
2
-
Adjustable speeds
No
6
No
Lock-on feature
Yes
Yes
Unknown
Dust collection bag
Yes
Yes
Yes
Price
£84.66
£54.99
£308.37
Bosch Home and Garden Belt Sander PBS 75 A (710 W, in carton...
Brand
Bosch
Power source
Corded electric
Power cord length
Unknown
Watts
710
Weight
3.4 kg
Sanding belts included
1
Screw clamps included
No
Adjustable speeds
No
Lock-on feature
Yes
Dust collection bag
Yes
Price
£84.66
Jellas 750W Belt Sander 75×533mm with 10Pcs Sanding Belts...
Brand
Jellas
Power source
Corded electric
Power cord length
10 feet / 3 metres
Watts
750
Weight
4.39 kg
Sanding belts included
Yes
Screw clamps included
2
Adjustable speeds
6
Lock-on feature
Yes
Dust collection bag
Yes
Price
£54.99
Makita 9403/2 240V 100mm Belt Sander
Brand
Makita
Power source
Corded electric
Power cord length
Unknown
Watts
1200
Weight
5.6 kg
Sanding belts included
1
Screw clamps included
-
Adjustable speeds
No
Lock-on feature
Unknown
Dust collection bag
Yes
Price
£308.37

Belt Sander Buyer’s Guide

As I mentioned at the top of the page, belt sanders are a no-nonsense tool that removes material (especially softwood) very quickly. They can also be used for removing metal and sharpening chisels and other tools.

The sandpaper for one of these machines comes in the form of a belt, called a ‘sanding belt’. The belts are available in various widths and lengths and typically in packs of three or more. You can buy them in your local DIY store or online.

Like standard sandpaper sheets, they’re available in various grits/grains including 80,120,150, 240 and 400.

STEBRUAM Sanding Belt 75 x 457 mm, Sander Belts Set(3 Each...
  • 15 pieces Sanding Belts 75x457 mm for Belt Sander,3 pieces each of 80/120/150/240/400 grits
  • Durable premium open coat aluminum oxide grain,special anti-clog coating extends performance
  • The precision-manufactured two-way tape joint makes the sanding belt firmer, flat and will not break, Presents perfect polishing quality
  • Suitable for all 457 x 75mm belt Sanders & Grinders to applications: wood/ aluminum/ non-ferrous metal/ plastic/ fiberglass
  • Almost all regular belt sander belts for you to choose from STEBRUAM store: 13 X 457 mm,25 X 762 mm,25 X 1067 mm, 50 X 686 mm, 75 X 457 mm, 75 X 533 mm,100 X 610 mm,100 X 915 mm,150 X 1220 mm

Printed on the inside of the sanding belt, you’ll find an arrow.  In most cases, you’ll find an arrow on the side of the belt sander too. The arrows indicate the correct way to fit the belt to the sander so there’s no way you should ever get it wrong.

Some manufacturers make belts for use in either direction. These are usually indicated by way of displaying arrows pointing forwards and backwards on the inside of the sanding belt.

Sanding belt sizes

  • 76mm (width) x 533mm (length)
  • 100mm x 610mm
  • 76mm x 457mm

How to add, remove or change the sanding belt on a belt sander

Changing the sanding belt is a simple three-step process. On the side of the belt sander, you’ll find a tension lever. This adds or removes the tension required to keep the sanding belt in place. Releasing the lever adds the slack needed to remove the old belt and replace it with a new one

Here’s the simple three-step process:

  1. Release the tension lever on the side of the machine
  2. Remove the old belt and replace it with a new one (make sure you have the correct size for your machine – check the manual for the proper dimensions)
  3. Switch the tension lever back to its operational position so the belt is tight around the rollers

Adjusting the tracking on manual belt sanders

Once you have the new sanding belt in place and it’s nice and tight, turn it over so the machine’s bottom-up. You want the sandpaper to run in a straight line. To make that happen, you might need to adjust the tracking.

Somewhere on the machine, you’ll find a tracking knob that you can adjust if the sandpaper belt isn’t running in a straight line. A quick turn of the knob usually sorts out the problem.

You’ll need to switch on the belt sander and use your eye to judge how straight the sanding belt’s running. Adjust the tracking knob until it’s running nice and straight.

How belt sanders deal with dust extraction and collection

Most belt sanders come with a detachable bag for collecting the dust from the sanded material. While these bags are a good starting point, sometimes it’s easier to attach your machine directly to a vacuum cleaner or professional dust collector.

Useful belt sander features and accessories to look out for

  • Clamps for attaching the belt sander to a bench so you can use it upside down in a fixed position
  • Variable speeds
  • Lock-on button so you can release the trigger without losing power to the machine
  • Automated tracking adjustment (available on newer machines)
  • Power cord length if buying a corded belt sander

5 Popular Belt Sanders in the UK for DIY and Woodworking

1) Bosch Home and Garden Belt Sander PBS 75 A

Bosch Home and Garden Belt Sander PBS 75 A
  • Fitted with the Bosch microfilter system for efficient built-in dust extraction. Perfect handling – easy to control thanks to improved ergonomics and compact design
  • Automatic belt tensioning system makes changing the belt quick and easy
  • Manual belt alignment is not required as the belt is automatically held in the correct work position while sanding
  • Can also be used for stationary work. Robust housing – high quality and stability due to aluminium components
  • Compact design, improved manageability and handling of the tool

2) Makita 9404/2 240V 100mm Belt Sander

Makita 9404/2 240V 100mm Belt Sander
  • Variable speed control
  • High power for faster stock removal
  • Flat top for inverted applications
  • Speed adjusting dial for optimum belt speed to suit various work pieces
  • Equipped with auto tracking belt system

3) BLACK+DECKER 720 W Angled Belt Electric Sander

BLACK+DECKER 720 W Angled Belt Electric Sander for Adjoining Surfaces
  • Angled belt design enables you to sand 2 x closer to the edge of adjoining surfaces
  • Ideal for sanding floor boards, decking and other large surfaces which require greater stock removal
  • Automatic belt tracking to keep the sanding belt in place
  • Dust extraction bag for a cleaner working environment
  • Lever action belt change mechanism for quick and easy accessory changing

4) Einhell TC-BC 8038 E Belt Sander

Einhell TC-BC 8038 E Belt Sander/Strip Sander With Tool-Free Belt Change
  • Designed for easy and quick sanding belt change
  • Exact belt position with precision adjustment
  • Dust extraction system and dust bag
  • Includes 1 sanding belt

5) TOUGH MASTER 800W Electric Belt Sander

5) TOUGH MASTER 800W Electric Belt Sander
  • Powerful Function: This corded belt sander from TOUGH MASTER has a powerful 800W motor. The speed regulator allows you to optimally adjust the belt speed from 120 to 260 m/min to suit the type of...
  • Adjustable Front Handle: The front handle has 3 different positions, which allows you to choose the most comfortable position to suit the task. This front handle also makes it possible to use the...
  • Tracking Adjustment: Make sure the sanding belt for this belt sander machine runs straight by turning the tracking adjustment knob as needed
  • Safe, Comfortable Use: This TOUGH MASTER sander is equipped with a filtered dust collection bag to keep your workplace clean. It is also easy to instal. This belt sander also has a 3m-long power...
  • Versatile Function: If you need even more precise control during specific sanding tasks, you're in luck: Just turn this belt sander over and rest it on your work surface, sanding belt up. That gives...